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Compliance Requirements under the Rules

1. Prior approval for Filling Compressed gas in Vessel OR Transport any Vessel with Compressed Gas (Rule 4(1))

Any person cannot fill compressed gas in any vessel or transport any vessel filled with any compressed gas unless such vessel is manufactured in accordance with standard or code specified under Rule13 and fitted with fittings approved by the Chief Controller.

Application for approval of Chief Controller shall be submitted as per prescribed form and procedure mentioned in Rules.

2. Prior approval for manufacturing of Vessel (Rule 4(2))

Prior approval of Chief Controller shall be taken to manufacture any vessel, its fittings and vaporiser thereof.

Application for approval of Chief Controller shall be submitted as per prescribed form and procedure mentioned in Rules.

3. Prior approval for fabrication shop for fabrication of pressure vessels, vaporisers/fittings (Rule 4(3))

Prior approval of Chief Controller shall be taken for fabrication shop for fabrication of pressure vessels, vaporisers or fittings, its fittings and vaporiser thereof. Such approval shall remain valid for 1 year which can be renewed based on the performance report up to 10 years.

For approval, applicant shall submit following documents to Chief Controller:
(i) Copy of ISO-Certification or equivalent certification

(ii) Scrutiny fee as specified in Schedule I of the Rules

(iii) Particulars specified in Appendix–I of the Rules

(iv)  For approval of vessel design –

A.  Two copies of design calculations as per fabrication code, accepted by the Chief Controller,

B. Two copies of fabrication drawings prepared as per fabrication code and design calculations.

     4. Prior approval for Import of Vessel (Rule 4(4))

Prior approval of Chief Controller shall be taken to import any vessel. Application for approval of Chief Controller shall be submitted as per prescribed form and procedure mentioned in Rules.

5. Restriction on delivery and dispatch of Compressed gas (Rule 5)

Compressed gas filled in a vessel shall not be delivered/dispatched to any person other than the holder of a storage licence or to a port authority or a railway administration.

Gas delivered or dispatched, shall also not exceed the quantity which the which the person to whom it is delivered or dispatched is authorised to store under his licence person to whom it is delivered or dispatched is authorised to store under the licence held by him.

6. Approval for Repair/modification to Pressure Vessels (Rule 6)

For repair or modification in an existing vessel (e.g., welding, adding attachments), prior approval for the proposed work (method, design) from a recognized inspector / Chief Controller shall be taken.

This rule shall not apply to the replacement of any of the fitments of the vessel which does not involve any heating.

7. Purging of pressure vessels used for flammable gases (Rule 7)

Before using any new vessel or before refilling of any existing vessel which has been made gas-free, air contained therein shall be purged by an inert gas or by the gas for which the vessel is to be used.

If the vessel is purged by means of a flammable gas, the flammable mixture so formed shall be vented from the vessel only after taking adequate precautions to prevent its ignition.

8. Prohibited Employment of Children & Intoxicated Persons (Rule 8)

Following persons shall not be employed for the loading, unloading or transport of any vessel containing compressed gas, or in any premises licensed under these rules:

• • Any person under 18 years of age or
  • A person, who is in a state of intoxication

9. Operation of licensed premises to be supervised by trained and competent personnel (Rule 9)

Operation of Licensed Premises shall be under the supervision of persons having knowledge of the equipment’s being used in the premise and who are trained in handling the compressed gas.

Other operators shall be conversant with the hazards associated with the compressed gas and fire fighting operation.

10. Precautions against Accidents (Rule 10)

Precautions against accidents must be followed such as:

• • Avoid acts that may cause fire/explosion
  • Empty (or purge) vessels before cleaning/repair
  • No source of ignition until certified gas-free
  • Persons entering toxic-gas vessels must have protective equipment
  • Pipelines must be leak-free, etc.

Every person storing compressed gas in a vessel and every person in charge of, or engaged in the storage, handling and transport of such gas in vessels, shall at all times—

(i) comply with the provisions of these rules and the conditions of any licence issued there under;
(ii) observe all precautions for the prevention of accident by fire or explosion.